Product Description
YQBW-571 Engine Crankshaft Pulley For MINI 02-08
Product Description
Crankshaft Pulley
The crankshaft pulley (harmonic balancer) is mounted on the end of the crankshaft. Its purpose is to turn the drive belts that operate the engine accessories (alternator, air conditioning compressor, etc.)
Symptoms of a Bad or Failing Crankshaft Pulley
Knocking noise
Engine accessories may stop working
Crankshaft Pulley Related Repair Advice
The crankshaft bolt securing the pulley can loosen, affecting the operation of the pulley
The harmonic balancer includes a rubber insert between the center portion of the crankshaft pulley and the outer surface; this is what drives the belts
The rubber insert can become damaged, resulting in an abnormal noise. The outer surface can also “slip” on the rubber insert, which can affect the ability to set the ignition time on older engines
An automobile engine crankshaft pulley structure
The pulley refers to the flywheel connected to the crankshaft of the engine.
It was originally designed to drive the camshaft to rotate to drive the engine accessories, such as controlling the engine’s gas distribution system. When the engine is running, the stroke of the piston (up and down movement) valve The pulleys are generally made of cast iron as the timing action of the camshaft opens and closes in sequence.
At present, the belt pulley is generally fixed by bolts, and the bump on the front end of the crankshaft of the engine is stuck in the square hole in the center of the pulley to achieve a fixed connection with the crankshaft.
When the engine is running, the crankshaft vibrates violently under the drive of the cylinder piston.
The running of the bolt will cause the loosening of the bolt. In the prior art, the static friction between the front end of the bolt and the inner wall of the fixing hole is mainly used to prevent the bolt from loosening. However, this method will cause pressure on the bolt to deform it and eventually destroy the bolt, causing the bolt to loosen again; when the pulley is connected to the belt for conduction because the belt is stretched by high strength for a long time to cause self-aging, it is easy to take off the pulley phenomenon.
In the prior art, limit plates are generally installed at both ends of the pulley, but the belt is easy to separate The friction of the limiting plate causes loss.
Product Parameters
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ITEM: |
SAP Crankshaft Pulley |
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OEM: |
Accept |
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MOQ: |
1 pcs (If the goods have ex-stock, small quality will be available) |
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BRAND: |
SAP Brand or Customer’s Brand |
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PACKING: |
Natural Packing or Packing as Customers required |
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PAYMENT: |
L/C, T/T, Western Union, MoneyGram.etc, |
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WARRANTY: |
12 Months |
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PORT: |
ZheJiang /HangZhou |
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ADVANTAGE: |
Good Quality and Competitive Price |
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SAMPLE: |
Customized Sample |
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Quality: |
Produce According to ISO/TS 16949:2002 Standard |
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TEAM: |
Powerful Production and R&D Capability |
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Company Profile
ZheJiang Strong Auto Parts Co., Ltd. is a professional manufacturer of many kinds of automobile control arms and automobile pulleys founded in 1995. We have registered 2 famous brands ”STRONG”and”SAP” in China. With constant technical innovation and persevering high professional dedication, Strong company has owned a strong ability for research and development through the adoption of the advanced manufacturing process in the world, with scientific management and a strict product quality control system, Strong company has succeeded in passing the Germany certification in 2009.
ZheJiang Strong Auto Parts Co., Ltd. has many kinds of control arms and pulleys, we are a leading manufacturer of alternator overrunning pulleys and crankshaft damper pulleys, and car control arms on its processing, many technologies we have our invention patented in China, and the production capacity per year can be several million pieces. Now our products have been exported to many European, American, and Canadian countries for many years.
ZheJiang Strong Auto Parts Co., Ltd. has developed its own unique people-centered cooperation culture featuring ”technology innovation, people-oriented, integrity cooperation, and pursuit perfection”, we persevere in our efforts to improve our equipment performance and worker ability, and we sincerely hope to build good cooperation with you for our mutual prosperous business through our high-quality products and best service.
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| After-sales Service: | Yes |
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| Application: | Excavator, Lawnmower, Tractor, Ke Tan, Boat, Motorbike, Truck, Car |
| Certification: | RoHS, TS16949, ISO 9001, CE |
| Warranty: | 6 Months |
| Engine Type: | Gasoline |
| Material: | Forged Steel |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How does the lightweight and portable nature of mini pulleys make them suitable for various industries and hobbies?
The lightweight and portable nature of mini pulleys makes them highly suitable for various industries and hobbies. Here’s a detailed explanation:
1. Ease of Transportation: Mini pulleys are lightweight, which makes them easy to transport and move around. Whether it’s for industrial applications or hobby projects, the portability of mini pulleys allows for convenient transportation between different locations or workspaces.
2. Hobbyist Applications: Mini pulleys find extensive use in hobbies such as model building, RC (remote control) vehicles, drones, and robotics. Their small size and lightweight nature make them ideal for these applications where intricate mechanisms and precise motion control are required.
3. Compact Machinery: Industries and fields such as manufacturing, automation, and medical equipment often require compact machinery. Mini pulleys play a key role in these applications by providing efficient power transmission and motion control in limited spaces. Their lightweight nature contributes to the overall compactness of the machinery.
4. Portable Equipment: Portable equipment, such as portable generators, hand tools, or camping gear, often benefit from mini pulleys. The lightweight and compact design of mini pulleys allow for easy integration into portable systems, enabling efficient power transfer and motion control while keeping the equipment lightweight and easy to carry.
5. Outdoor and Adventure Activities: Mini pulleys are useful in outdoor and adventure activities like rock climbing, camping, or sailing. They can be incorporated into pulley systems for tasks such as hoisting gear, setting up camp, or managing sails. The lightweight nature of mini pulleys enhances the portability and ease of use in these activities.
6. Education and Learning: Mini pulleys are valuable components for educational purposes. They are commonly used in STEM (Science, Technology, Engineering, and Mathematics) education to teach concepts of mechanical systems, motion control, and power transmission. The lightweight and portable nature of mini pulleys facilitate hands-on learning experiences.
7. Prototyping and DIY Projects: Mini pulleys are often employed in prototyping and DIY (Do-It-Yourself) projects. Their lightweight nature allows for easy experimentation and iterative design processes. They can be quickly integrated into prototypes or custom-built systems, enabling efficient testing and validation of ideas.
8. Efficiency and Versatility: The lightweight nature of mini pulleys contributes to their overall efficiency and versatility across industries and hobbies. Their small size and reduced weight minimize energy losses, improve system performance, and allow for more precise motion control. This versatility makes mini pulleys suitable for a wide range of applications.
The lightweight and portable nature of mini pulleys make them highly versatile and applicable across various industries and hobbies. Whether it’s for compact machinery, hobbyist projects, portable equipment, outdoor activities, education, prototyping, or DIY endeavors, mini pulleys offer efficient power transmission, motion control, and ease of use in lightweight and portable systems.
How are mini pulleys customized for specific applications and load-bearing requirements?
Mini pulleys can be customized to meet the specific requirements of different applications and load-bearing needs. Here’s a detailed explanation:
- Material Selection: The choice of materials for mini pulleys can be customized based on the application’s requirements. Different materials offer varying levels of strength, durability, and resistance to wear and corrosion. For example, metal alloys like aluminum or steel are selected for applications that require high load-bearing capacity, while plastics like nylon or acetal may be chosen for their lightweight and low-friction properties.
- Size and Dimensions: Mini pulleys can be customized in terms of size and dimensions to suit the specific space constraints and functional requirements of the application. The diameter, width, and overall dimensions of the pulley can be adjusted to ensure proper fit and integration within the system. Custom sizing allows for optimal performance and efficient use of available space.
- Load Capacity: Mini pulleys can be designed and engineered to meet the required load-bearing capacity of the application. Factors such as the choice of materials, pulley geometry, and reinforcement techniques can be customized to ensure the pulley can withstand the expected loads and forces. This customization ensures reliable and safe operation under the specific load-bearing requirements.
- Bearing Type: The type of bearing used in mini pulleys can be customized based on the application’s needs. Different bearing types, such as ball bearings or roller bearings, offer varying levels of smoothness, friction reduction, and load-bearing capacity. The choice of bearing type can be tailored to provide the desired performance characteristics and durability for the specific application.
- Surface Coatings and Treatments: Mini pulleys can undergo various surface coatings or treatments to enhance their performance and durability. For example, pulleys can be coated with materials like Teflon or ceramic coatings to reduce friction and wear. Additionally, surface treatments like heat treatment or anodization can be applied to improve hardness, corrosion resistance, or reduce surface roughness.
- Groove Profiles: The groove profiles of mini pulleys can be customized to match the specific type of belt or rope used in the application. Different groove profiles, such as V-shaped, U-shaped, or flat, are designed to ensure proper belt or rope engagement, optimal grip, and reduced slippage. Customized groove profiles enable efficient power transmission and improved overall performance.
- Specialized Features: Mini pulleys can be customized with specialized features to address unique requirements. This may include the addition of flanges, clutches, or locking mechanisms to enhance belt retention or allow for quick disengagement. Customized features are tailored to the specific application needs, providing added functionality and versatility.
In summary, mini pulleys can be customized for specific applications and load-bearing requirements through material selection, size and dimensions, load capacity adjustment, bearing type choice, surface coatings and treatments, groove profile customization, and the addition of specialized features. This customization ensures that the mini pulleys meet the unique demands of the application, resulting in optimal performance, durability, and reliability.
How does the compact size of mini pulleys impact their performance and versatility?
The compact size of mini pulleys has a significant impact on their performance and versatility. Here’s a detailed explanation:
- Space Efficiency: The compact size of mini pulleys allows them to be installed in applications with limited space. They occupy less physical space compared to standard-sized pulleys, making them suitable for compact machinery and equipment where every inch matters. This space efficiency enables the integration of mini pulleys into smaller systems and devices.
- Weight Reduction: Mini pulleys are lightweight due to their smaller size and reduced material requirements. This weight reduction offers several advantages. Firstly, it helps minimize the overall weight of the equipment or system in which the pulley is used. This is particularly beneficial in applications that require portability or where weight reduction is critical, such as in handheld devices or aerial systems. Secondly, the reduced weight of the pulley itself reduces the inertia and rotational mass, allowing for faster acceleration and deceleration in dynamic applications.
- Precision and Control: The compact size of mini pulleys enables finer control and more precise operation. The reduced dimensions result in shorter lever arms, reducing the effect of mechanical play or backlash. This enhanced precision is crucial in applications that require accurate positioning, such as in robotics, automation, or scientific instruments. Mini pulleys allow for tight tolerances and finer adjustments, contributing to improved overall system performance.
- Flexibility in Design: Mini pulleys offer flexibility in design due to their compact size. They can be easily integrated into intricate systems and mechanisms where space is limited. The smaller dimensions allow for more freedom in designing complex motion paths or routing belts and ropes through confined spaces. This design flexibility contributes to the versatility of mini pulleys and expands the range of applications in which they can be used.
- Reduced Friction: The compact size of mini pulleys often results in a reduced contact area with belts or ropes. This can lead to lower friction between the pulley and the moving element, such as a belt or a rope. Reduced friction enhances the overall efficiency of the system by minimizing power loss and reducing wear on the pulley and the associated components. It also contributes to smoother operation and prolongs the lifespan of the system.
- Application-Specific Solutions: Mini pulleys are often designed and manufactured for specific applications or industries. Their compact size allows for tailoring the pulleys to meet the unique requirements of specialized applications. Mini pulleys can be customized with specific groove profiles, diameters, or materials to ensure compatibility and optimized performance within the given constraints. This application-specific approach enhances the versatility of mini pulleys by providing solutions that are purpose-built for specific tasks or industries.
In summary, the compact size of mini pulleys impacts their performance and versatility by enabling space efficiency, weight reduction, precision and control, design flexibility, reduced friction, and application-specific solutions. These characteristics make mini pulleys a valuable component in various applications where size constraints, precise control, and optimized performance are critical considerations.
editor by CX
2024-05-07